News
Progressive steps forward
Posted 30-06-20
We took an exciting step into the future of construction as our modular prefabricated three-story apartments in Onehunga, Auckland came to completion this month. For this project, we used IMB’s modular panels and TBS’s patented building assembly system. This clever system provides wood-based, integrated flat pack panels that include structural, plumbing and electrical service elements. This meant our construction team went from foundation to third-level of all homes, in a matter of weeks. These new construction methods are producing valuable advancements for our team and the industry as a whole. We’re taking key learnings into future projects.
As a prototype of this new construction methodology, the project came with its set of challenges. But, with a collaborative approach and a determination to succeed, the homes delivered are high-quality, warm, dry, quiet and secure. With efficient use of space and intelligent design, the 12 new homes share covered stairs and are fully insulated, acoustically separated and have double glazing throughout.
![Img 6292 Hdr Final](https://buildtech.imgix.net/IMG_6292-HDR-FINAL.jpg?auto=format&fp-x=0.5&fp-y=0.5&ixlib=php-2.1.1&w=1000)
![Img 6288 Hdr Final](https://buildtech.imgix.net/IMG_6288-HDR-FINAL.jpg?auto=format&fp-x=0.5&fp-y=0.5&ixlib=php-2.1.1&w=1000)
Project Highlights:
+ Prefabricated wall and floor panels are constructed off site
+ For success in the consenting phase, a rigorous QA process was followed and documented by TBS, including photos of every panel at each key stage of construction
+ The interior linings of the structural walls are made of NZ-made triboard, which gives the panels bracing, durability, fire properties and a pre-primed surface for finishing
+ During the design phase 3D modelling helps plan service routes, cut-outs in the panels for powerpoints and vents
+ The same model was used in installation planning, with the crane and its swing modelled in, as well as mapping out the install sequence for each panel
+ Build-ready panels, complete with installed windows, are delivered to site
+ Technical collaboration between TBS and our team ensures hold-down bolts cast into the slab fit the panels seamlessly
+ Forward planning on the modular system results in the installation of each fully covered and water-tight three-level building, within a week
![Dji 0623 Edit](https://buildtech.imgix.net/DJI_0623-edit.jpg?auto=format&fp-x=0.5&fp-y=0.5&ixlib=php-2.1.1&w=1500)
![Img 6075 Final New](https://buildtech.imgix.net/IMG_6075-FINAL-NEW.jpg?auto=format&fp-x=0.5&fp-y=0.5&ixlib=php-2.1.1&w=1000)
![Img 6095 Edit](https://buildtech.imgix.net/IMG_6095-edit.jpg?auto=format&fp-x=0.5&fp-y=0.5&ixlib=php-2.1.1&w=1000)